The following modules are covered:
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Prod Max Cs = the maximum number of cases for this product which we’ll allow in the Pick Location.
PL Min Cs RP = the minimum amount of cases which we’ll actively replenish (i.e. if we have max cases =56 and 55 in the location) there’s no point going to replenish a single case, so the user can use this field to specify a minimum.
By Layer = If ticked then we’ll round up or down the cases to replenish to the nearest full layer (when Replenishment Calculations is used).
The Pick Location will need to be ‘Pick’ Location Type.
Using with Flex
If using FLEX, a work list is products and a single user can pick up an item from the list and using the stock move functionality can move it from the Bulk or Rack into the Pick location.
If performing this manually then you will have to print the PDF report and you can then move the stock using manual input or through flex manual movements.
Output Options
PDF on Email - this will generate a PDF to show all the products that have an RP Cases Qty and where the stock will need to be moved from and to.
Tab Option
Option Notes
Pending
To start the manufacturing putting away process click on the Start button against a line.
This will move the selected order to the next tab "Putting Away".
The results in all fields are read-only.
Putting Away
Status for the order will show the following:
Manufacturing
Manufactured
The status will default to Manufacturing until the 2nd XML has been received.
The % putaway shows a calculation based on the Quantity you are expecting to be Bottled.
When you click on a row to highlight it, you will see the Gauge and lower grid populate.
This will show you a graphical representation of the Amount of Pallets actually Put Away, compared to the Amount Expected.
The lower grid is where you enter the location and the amount of Pallets, Cases, or Singles for the Put-Away.
Once you have entered the Location Details, you press one of the following 3 buttons:
Save - which will save the details that you have entered against the order.
Part Complete Put Away - If you have Not Put Away the Complete Order, you can tell the system that you have Put Away some of the Order. This will then update the VW Order to the Amount you have Put Away and create a new VW Order (with the same Doc Ref) for the Remaining Amount. You will at this point be asked if the Remaining Amount is Clean Skin, answering No will update the record in this same tab, answering Yes will update the record and move it to the Clean Skin Tab.
Fully Complete Put-Away.
This can only be pressed once the 2nd XML File has been Received to update the record to Manufactured.
Once you have completed the Put-Away, this will update the VW Order and move the record to the Confirmation Tab.
Clean Skin
If you only Part Put Away and said Yes to the Remaining Stock being Clean Skin the Order will show in this Tab.
Confirmation
Once you click Fully Put Away, the record will appear in this tab, where you will need to compare the quantities you have bottled to the quantities expected and then Confirm the figures.
Confirm - Once the figures have been checked, clicking this will update the VW Order and record and create a Loss/Increase record. The Loss/Increase record will be recorded against the source Location.
Once the record has been Confirmed, you will be able to view it in the History Tab by the Document Reference.
You may see multiple Orders for the Document Reference as it may have been part Put Away and created extra VW Orders for the Remaining Amount.
History
This tab will show all the Orders that have been confirmed.
You would need to know the Doc Ref to use this tab.
The Orders Section shows the Manufactured litres that were expected, the quantity of litres that were Put Away and the difference shows any losses or gains.
Transfers
Replenishment
This module is designed to allow you to replenish stock in “PICK” locations. It currently operates for a single customer only so if you are using it you will have to operate customer by customer.
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A multi warehouse customer option is in development which will allow planning for multiple customers into the pick locations at the same time. |
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There is no upload facility to set the products or the replenishment levels. |
Once you have selected all products that you wish to add, they will show in the Replenishment Setting tab.
Replenishment Settings
For each individual product on the screen you can see basic information for the product on the left hand window.
On the right top box, you enter the location you wish to use for the PICK of this product, at the same time you need to also complete or consider the other three fields.
On the lower right section you will be able to see all the other products which are also allocated to the same PICK location.
The RP Cases Qty will be calculated and set by the application when ‘Replenishment Calculations’ is used).
These can then be adjusted before you commit the replenishment and either print or send to the FLEX devices.
The Replenishment Calculations - you can run this for all products that are on this screen or you can be specific with the products you wish to run the replenishment for.